Custom Rotomolded Containers: Colors, Fittings & Special Configurations
A guide to customizing rotomolded HDPE containers: color options for visual management, drain fittings, custom lids, labeling, and special configurations from Bonar Plastics.
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Quick answer: Custom rotomolded containers from Bonar Plastics can be ordered with custom colors, drain fittings and valves, specialized lids, permanent or removable labeling, and structural modifications like reinforced fork pockets. Most customizations ship in 4-8 weeks, with complex structural changes taking 8-12 weeks, and add roughly 5-25% to base container price.
Part of our Ultimate Guide to Industrial Containers in the USA
Why Customize Your Industrial Containers?
Off-the-shelf containers work for many operations — but customization can dramatically improve safety, efficiency, and compliance. From color-coded allergen separation in food processing to drain fittings for agricultural operations, the right modifications turn a container into a precision tool.
Bonar Plastics offers extensive customization through the rotational molding process, making modifications practical and cost-effective compared to injection molding (which requires new tooling for each change).
Custom Color Options
Why Color Matters
Color-coding containers isn't just aesthetic — it's a safety and compliance tool:
| Color Code | Use Case | Industry |
|---|---|---|
| Blue | Allergen-free ingredients | Food processing |
| Red | Hazardous materials | Chemical, manufacturing |
| Green | Organic/natural products | Food, agriculture |
| Yellow | Waste/recyclables | All industries |
| White | FDA food-contact (default) | Food, pharma |
| Orange | Citrus/seasonal products | Agriculture |
| Gray | General industrial | Warehousing, logistics |
| Custom match | Brand colors, visual management | All industries |
Color-Coding for Food Safety
The FDA and HACCP plans often require visual separation of containers by:
Color-coded containers support your cleaning and sanitization protocols by preventing mix-ups.
Available Colors
Bonar Plastics offers:
Drain Fittings & Valves
Available Fitting Options
| Fitting Type | Size | Application |
|---|---|---|
| Bulkhead fitting | 1.5" – 3" | Liquid drainage, hose connection |
| Ball valve | 1" – 2" | Controlled dispensing |
| Butterfly valve | 2" – 4" | High-flow drainage |
| Camlock adapter | 2" – 3" | Quick-connect hose systems |
| NPT threaded port | 1" – 3" | Standard pipe connection |
| Gravity drain | 2" – 3" | Simple bottom drainage |
Application-Specific Configurations
Lid Configurations
Standard Lids
Custom Lid Options
Labels & Markings
Permanent Marking Options
Removable Marking
For OSHA-compliant operations, containers may need specific load rating labels, hazard markings, or handling instructions.
Special Configurations
Structural Modifications
Surface Treatments
Custom Order Process
How to Order Custom Containers from Bonar Plastics
Minimum Order Quantities
| Customization | Typical MOQ |
|---|---|
| Standard colors | No minimum |
| Custom Pantone color | 25-50 units |
| Drain fittings | No minimum (installed after molding) |
| Custom lids | 10-25 units |
| Molded-in text | 25-50 units |
| Structural modifications | 10-25 units (depends on complexity) |
Cost of Customization
Customization adds 5-25% to base container price depending on complexity:
Even with customization, HDPE containers cost 60-85% less than equivalent custom steel fabrication.
Frequently Asked Questions
Can I get custom colors on Bonar Plastics containers?
Yes. Bonar offers 8+ standard colors with no minimum order and custom Pantone matching for 25-50+ unit orders. Contact LT Plastics for color samples and pricing.
What is the lead time for custom rotomolded containers?
Standard customizations (colors, fittings) ship in 4-8 weeks. Complex structural modifications take 8-12 weeks. Rush orders may be available — contact us to discuss timelines.
Can I add drain fittings to existing Bonar containers?
In most cases, yes. Fittings can be installed after molding by drilling and installing bulkhead fittings. LT Plastics can coordinate this service.
Is customization available for hoppers and insulated containers too?
Yes. Hoppers can be customized with discharge fittings, colors, and labels. Insulated PB Series containers accept custom colors and fittings. Contact us for specific options.
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Part of the topic guide
HDPE Materials, Rotational Molding and Choosing a Container Supplier